position MatrixÔ
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Name/Position: |
Lean Manufacturing Engineer
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Reports
To: |
Engineering Manager
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Company/Unit |
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Key Goals of Supervisor |
Organizational Sketch |
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Key Goals of Position |
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Macro Activities |
#& % |
Expanded
Activities (10 or Fewer Action Statements and Expected
Results) |
Tools/Processes Used |
Level of
Responsibility |
Key Impacts |
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Develop and Implement Lean
Processes |
#1 40 % |
-Conceive, develop, and implement Lean Manufacturing processes to improve efficiencies, increase productivity, or improve quality. Assume lead role on produces assigned. -Evaluate and determine feasibility of new Lean Manufacturing process concepts as it relates to the
proposed and existing product base. -Assist
in the implementation of process controls as specified in the control plan
including: process potential studies, process capability studies and controls
charts. -Provide engineering/ technical support for the installation, debug
and set up of equipment and tooling on new processes required for new product
launches. |
FMEA, Control Plans, Flow Charts, Work Instructions & Procedures,
AQP, ISO 9000, 8‑D, DOE, Theory
of Constraints. Detail process planning, tooling,
fixturing, gauging, and ergonomics knowledge. |
Shared With Appropriate Teams And Team Members |
• Plant Manger • Quality Manager • Engring Mgr. • Plt Engrg Mgr. • Materials Mgr. |
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Document Activities |
#2 20 % |
-Conduct product sampling and trials for new
and/ or revised Lean Manufacturing processes to assure proper performance and
approvals before production release. -Ensure a formal technical documentation
package is available to support integration into new or existing
manufacturing equipment. -Maintain a product history file documenting all activities, changes
and approvals relative to assigned products. |
Knowledge in Set Up Sheets, Visual Aids, Project Books. Capacity Planning, productivity measurements, manpower
planning and material flow. |
Sole For Assigned Products |
• Plant Manger • Quality Manager • Engring Mgr. • Plt Engrg Mgr. • Materials Mgr. |
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Monitor Results |
#3 15 % |
-Provide management with project status updates,
feedback, and appropriate reporting on key, process-focused objectives. |
SPC Documentation, Process Control Charts, FMEA's, DOE, 8‑D Computer oriented (CAD, PC applications). |
Sole For Assigned Products |
• Plant Manger • Quality Manager • Engring Mgr. • Plt Engrg Mgr. • Materials Mgr. |
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Internal Interface |
#4 15 % |
-Be a liaison between this and
other business units on projects that have a multi-organization or business
unit scope -Coordinate
cross functional engineering teams, both internally and with suppliers, to
resolve specific engineering issues. |
Continuous Improvement Process, Kaizen, Kan Ban Benchmarking. Verbal,
written, and interpersonal communication skills. |
Sole For Assigned Products |
• Plant Manger • Quality Manager • Engring Mgr. • Plt Engrg Mgr. • Materials Mgr. |
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Teach Lean Manufacturing |
#5 10% |
-Provide project technical
assistance and mentoring on an as requested basis. -Plan, support and provide
training to others in the Lean Manufacturing methodology. |
Training experience. |
Sole For Assigned Products |
Same as above. |
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Position Challenges: |
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Position
MatrixÔ
form Ó
Roster, Inc., 1994 |
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