|
Position: |
Lean
Manufacturing Engineer |
Reports
To: |
|
|||||||
Key Goal(s) of Supervisor |
|
Organizational
Sketch |
||||||||
|
|
|
|
||||||||
|
Key
Goal(s) of this Position Conduct
product sampling and trials for new and/ or revised Lean Manufacturing
processes to assure proper performance and approvals before production
release. Ensure a
formal technical documentation package is available to support integration
into new or existing manufacturing equipment. Maintain a
product history file documenting all activities, changes and approvals
relative to assigned products |
|
|
||||||||
|
Macro Activities |
# & % |
Expanded Activities (10 or Fewer
Action Statements & Expected Results) |
Tools/Processes Used |
Level Of Responsibility |
Key Impacts |
|||||
|
Develop and Implement Lean Processes |
#1 - 40 % |
Conceive, develop, and implement Lean Manufacturing
processes to improve efficiencies, increase productivity, or improve
quality. Assume lead role on produces
assigned. Evaluate and determine feasibility of new Lean
Manufacturing process concepts as it relates to the proposed and existing
product base. Assist in the implementation of process controls as
specified in the control plan including: process potential studies, process
capability studies and controls charts. Provide engineering/ technical support for the installation,
debug and set up of equipment and tooling on new processes required for new
product launches. |
FMEA, Control Plans, Flow Charts, Work Instructions &
Procedures, DOE, Detail Process Planning, Tooling, Fixturing, Gauging,
Ergonomics Knowledge. |
Shared With Appropriate Teams And Team Members |
Plant Manager Quality Manager Plant Engineering Manager Materials Manager |
|||||
|
Document Activities |
#2 - 20 % |
Conduct product sampling and trials for new and/or revised
Lean Manufacturing processes to assure proper performance and approvals
before production release. Ensure a formal technical documentation package is
available to support integration into new or existing manufacturing
equipment. Maintain a product history file documenting all
activities, changes and approvals relative to assigned products |
Knowledge in Set Up Sheets, Visual Aids, Project Books,
Capacity Planning, Productivity Measurements, Manpower Planning and Material
Flow |
Sole For Assigned Products |
Plant Manager Quality Manager Plant Engineering Manager Engineering Manager Materials Mgr. |
|||||
|
Monitor Results |
#3 15 % |
Provide management with project status updates, feedback,
and appropriate reporting on key, process-focused objectives. |
SPC Documentation, Process Control Charts, FMEA's, DOE,
Computer Pc and Manufacturing Applications |
Sole For Assigned Products |
Plant Manager Quality Manager Plant Engineering Manager Engineering Manager Materials Mgr. |
|||||
|
Internal Interface |
#4 15 % |
Be a liaison between this and other business units on
projects that have a multi-organization or business unit scope Coordinate cross functional engineering teams, both
internally and with suppliers, to resolve specific engineering issues. |
Continuous Improvement Process, Kaizen, KanBan, Benchmarking,
Verbal, Written and Interpersonal Skills |
Sole For Assigned Products |
Same As Above |
|||||
|
Teach Lean Manufacturing |
#5 10 % |
Provide project technical assistance and mentoring on an
as requested basis. Plan, support and provide training to others in the Lean
Manufacturing methodology. |
Training Experience |
Sole For Assigned Products |
Same As Above |
|||||
Position Challenges:
© Roster, Inc., 1995-2004