Position Matrix™

Position:

Lean Manufacturing Engineer

Reports To:

 

Key Goal(s) of Supervisor

 

 

Organizational Sketch

 

 

 

Key Goal(s) of this Position

Conduct product sampling and trials for new and/ or revised Lean Manufacturing processes to assure proper performance and approvals before production release.

Ensure a formal technical documentation package is available to support integration into new or existing manufacturing equipment.

Maintain a product history file documenting all activities, changes and approvals relative to assigned products

 

 

Macro Activities

# &

%

Expanded Activities

(10 or Fewer Action Statements & Expected Results)

Tools/Processes

Used

Level Of

Responsibility

Key

Impacts

Develop and Implement Lean Processes

#1 - 40 %

Conceive, develop, and implement Lean Manufacturing processes to improve efficiencies, increase productivity, or improve quality.  Assume lead role on produces assigned.

Evaluate and determine feasibility of new Lean Manufacturing process concepts as it relates to the proposed and existing product base.

Assist in the implementation of process controls as specified in the control plan including: process potential studies, process capability studies and controls charts.

Provide engineering/ technical support for the installation, debug and set up of equipment and tooling on new processes required for new product launches.

FMEA, Control Plans, Flow Charts, Work Instructions & Procedures, DOE, Detail Process Planning, Tooling, Fixturing, Gauging, Ergonomics Knowledge.

Shared With Appropriate Teams And Team Members 

• Plant Manager

• Quality Manager

• Plant Engineering Manager

• Materials Manager

 

Document Activities

#2 - 20 %

Conduct product sampling and trials for new and/or revised Lean Manufacturing processes to assure proper performance and approvals before production release.

Ensure a formal technical documentation package is available to support integration into new or existing manufacturing equipment.

Maintain a product history file documenting all activities, changes and approvals relative to assigned products

Knowledge in Set Up Sheets, Visual Aids, Project Books, Capacity Planning, Productivity Measurements, Manpower Planning and Material Flow

Sole For Assigned Products 

• Plant Manager

• Quality Manager

• Plant Engineering Manager

• Engineering Manager

• Materials Mgr.

Monitor Results

#3 –

15 %

Provide management with project status updates, feedback, and appropriate reporting on key, process-focused objectives.

 

SPC Documentation, Process Control Charts, FMEA's, DOE, Computer Pc and Manufacturing Applications

Sole For Assigned Products  

• Plant Manager

• Quality Manager

• Plant Engineering Manager

• Engineering Manager

• Materials Mgr.

Internal Interface

#4 –

15 %

Be a liaison between this and other business units on projects that have a multi-organization or business unit scope

Coordinate cross functional engineering teams, both internally and with suppliers, to resolve specific engineering issues.

Continuous Improvement Process, Kaizen, KanBan, Benchmarking, Verbal, Written and Interpersonal Skills

Sole For Assigned Products  

• Same As Above

 

Teach Lean Manufacturing

#5 –

10 %

Provide project technical assistance and mentoring on an as requested basis.

Plan, support and provide training to others in the Lean Manufacturing methodology.

Training Experience

Sole For Assigned Products 

• Same As Above

 

Position Challenges:     

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